AI Based Mineral Water Cap Optical Vision Sorting Machine with Feeding Device
| Item | Cap sorting machine | Main Material | Stainless steel/Carbon steel |
| Weight | 500kg | Size | As actual design |
| Software Algorithm | Deep Learning | Voltage | Local standard |
| Current | 4-7kw | Air Pressure | 0.5-0.8Mpa |
| Transfer Method | Lossless Delivery | Detection Status | Online Real-Time Detection |
| Detection Method | High-Speed Industrial Camera | Number Of Camera | Depending on the specific situation |
Inspection Standards
| Item | Camera | Position | Inspect | Precision | Accuracy | Speed |
| KY-PC | 1 | Top area | Black sopt,dirt,size,burr,flash,hole,label position | >0.5mm | 99% | 300-1000 pcs/min |
| 4 | Outer side | >0.5mm |
| 1 | Bottom area | >0.5mm
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Inspection principle
Our company's design plan uses 6 sets of high-pixel area array industrial cameras and high-performance strobe light sources to conduct comprehensive inspections on the top, side, and concave defects of the product. The design inspection speed of the entire set of inspection equipment is 300-1000 pieces/minute. The equipment can operate 7*24 hours a day, and the unqualified products can be automatically eliminated online.
Vision solutions
On-line Caps Detector Equipment independently developed by KEYE TECH is equipped with an AI deep learning system. Repeated training on product defect maps and good products can detect the appearance of products in complex environments in real time. Taking multi-angle and all-round photos, the intelligent system transmits each frame of the captured picture to the on-site computer vision system, analyzes and processes the picture information through automatic picture processing software, and screens out bottle caps with flaws in appearance to realize correctness Automatic online rejection of good products.
The software platform of the bottle cap inspection vision system is reasonably constructed, with a friendly interface and easy to use. It can realize remote control. The system can be customized on demand and has good adaptability. Yuzhen bottle cap inspection machine is easy to operate and has three types of manual adjustment, semi-automatic adjustment, and fully automatic adjustment. The automatic bottle cap inspection machine equipment uses a high-performance CCD industrial camera, which can detect a variety of bottle caps.
Application of camera
- Cap top surface area detection: The concave surface of the bottle cap manager and cap machine is facing upward, and it is suspended in the air through the negative pressure belt vacuum adsorption, and a set of industrial cameras is installed directly below the bottle cap, and with the use of visual light source, the image of the top surface area of the bottle cap is collected for inspection. Analytical processing.
- Detection of the concave surface and inner wall area of the cap: install a set of industrial cameras directly above the bottle cap, cooperate with the use of visual light source, and collect the plane image of the concave surface for analysis and processing.
- Detection of the outer side of the bottle cap: 4 sets of industrial cameras are arranged in a ring around the outer side of the bottle cap. With the use of visual light sources, the images do not interfere with each other, and the images around the outer side are collected for analysis and processing.
After Sales Service
- The seller should complete the creation and debugging of the product basic algorithm model before the equipment is shipped, also provide remote assistance after the equipment arrives at the customer site; and provide buyer with the factory data and operation manual of equipment.
- Daily operation and maintenance services: Our company provides free remote operation and maintenance online services. If you need to upgrade inspection algorithm, provide operational assistance, etc.
- Our company have regular offline training plan every year, so domestic and foreign clients can send their engineers to participate (at their own expense). Those who pass the exam can obtain an industry functional skills certificate.
Company Profile
Anhui Keye Intelligent Technology Co., Ltd. is a Chinese national high-tech enterprise specializing in the application of AI technology in visual inspection industry. As a leading manufacturer&Designer, It can provide the most advanced level AI visual inspection equipment and the customized AI system solutions of visual imaging, computing power, algorithm, and automatic control software for various sub-industries.
The company was established in 2011, it has a high-level R&D team from top domestic optical research institutes and a core doctoral team from the USTC, covering the entire technology chain of optics, electrics, mechanics, algorithm and software. Our products can be applied in beverage, pharmacy, dairy, wine, textile, new energy, agriculture and other packaging industries.
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AI Based Mineral Water Cap Optical Vision Sorting Machine with Feeding Device Images
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