On-line Detector Machine with Hight Speed Cap Closures Unscrambler
| Item | On-line Detector Machine with Hight Speed Cap Closures Unscrambler | Main Material | Stainless steel |
| Weight | 500kg | Size | 4250*1650*1860mm |
| Software Algorithm | Deep Learning | Voltage | Ac220/50Hz |
| Current | 4kw | Air Pressure | 0.5-0.8Mpa |
| Transfer Method | Lossless Delivery | Detection Status | Online Real-Time Detection |
| Detection Method | High-Speed Industrial Camera | Number Of Camera | Depending on the specific situation |
Inspection standards
| Item | Camera | Position | Inspect | Precision | Accuracy | Speed |
| KVIS | 1 | Top area | Black sopt,dirt,size,burr,flash,hole,label position | >0.5mm | 99% | 300p-400pcs/min |
| 4 | Outer side | >0.5mm |
| 1 | Bottom area | >0.5mm
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Inspection principle
Our company's design plan uses 6 sets of high-pixel area array industrial cameras and high-performance strobe light sources to conduct comprehensive inspections on the top, side, and concave defects of the product. The design inspection speed of the entire set of inspection equipment is 350 pieces/minute. The equipment can operate 7*24 hours a day, and the unqualified products can be automatically eliminated online.
Vision solutions
On-line Caps Detector Equipment independently developed by KEYE TECH is equipped with an AI deep learning system. Repeated training on product defect maps and good products can detect the appearance of products in complex environments in real time. Taking multi-angle and all-round photos, the intelligent system transmits each frame of the captured picture to the on-site computer vision system, analyzes and processes the picture information through automatic picture processing software, and screens out bottle caps with flaws in appearance to realize correctness Automatic online rejection of good products.
The software platform of the bottle cap inspection vision system is reasonably constructed, with a friendly interface and easy to use. It can realize remote control. The system can be customized on demand and has good adaptability. Yuzhen bottle cap inspection machine is easy to operate and has three types of manual adjustment, semi-automatic adjustment, and fully automatic adjustment. The automatic bottle cap inspection machine equipment uses a high-performance CCD industrial camera, which can detect a variety of bottle caps.
Application of camera
- Cap top surface area detection: The concave surface of the bottle cap manager and cap machine is facing upward, and it is suspended in the air through the negative pressure belt vacuum adsorption, and a set of industrial cameras is installed directly below the bottle cap, and with the use of visual light source, the image of the top surface area of the bottle cap is collected for inspection. Analytical processing.
- Detection of the concave surface and inner wall area of the cap: install a set of industrial cameras directly above the bottle cap, cooperate with the use of visual light source, and collect the plane image of the concave surface for analysis and processing.
- Detection of the outer side of the bottle cap: 4 sets of industrial cameras are arranged in a ring around the outer side of the bottle cap. With the use of visual light sources, the images do not interfere with each other, and the images around the outer side are collected for analysis and processing.
After-sale service
Equipment features:
| 1.AI algorithm: high stability, adapting to the environment and background disturbance; different defect samples can be automatically identified after training |
| 2.Dataization: Independent database, save multiple samples, analyze non-good products, and retain history |
| 3.Multi-orientation: 360 ° comprehensive inside and outside the samples |
| 4.High precision: detection accuracy can be high |
| 5.Modularization, can flexibly increase or decrease the detection function according to customer actual needs |
| 6.Easy to operate: It is easy to operate and easy to maintain |
| 7.Safety: Medical grade material manufacturing, fully compliant with medical supplies production environment |
Company profile
KEYETECH has always been committed to the application of artificial intelligence in the field of vision technology, replacing human eyes and brain decision with machine vision and AI reasoning calculations, and integrating the quality detection and sorting to industrial products in traditional manufacturing to make the production more digitization , Intelligence, visualization, and persistence. Also greatly improves the efficiency and accuracy of industrial detection, and enhances the intelligent level of the manufacturing industry.
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On Line Detector Machine With High Speed Cap Closures Unscrambler Images
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